Assembly  Plant

The Assembly Plant, which started the operation in early 1997 after moving from previous site has  currently  produces Hydraulic Excavator, Bulldozer, Wheel Loader, Motor Grader and Dump Truck.

Description

Area (m2)

Assembly Building

15,876

 

Medium Size Machine Area

7,776

 
 

Big Machine Area

2,916

 
 

Warehouse

3,564

 
 

Painting Line

1,620

 

Canteen

1,080

Utility Room

168

Guard House

120

Total Land Area

17,244

Facility in Assembly

Sub Assembly Process

Track Frame Process

Swing Circle Process (Excavator)

Control Valve Process

Floor Frame Process

Revolving  Frame Process (Excavator)

Engine Sub Process

Attachment Sub Process

Main Line Process

Station-1

-  Install Idler

 

-  Install Revolving to track frame

Station-2

-  Install Engine

 

-  Install Radiator

Station-3

Install Cabin

Station-4 ~ 8

Install Compartment, Partition & Under Cover

Station-9

Fill (Fuel, Oil & Water)

Station-10

Install Track Shoe

Station-11

Install Counter Weight

 

Install Boom & Cylinder

Station-12

Install Bucket

 

Greasing & Flushing Process

Final Process

Final Check

Quality Assurance

Machine Inspection

Painting Line Process

Putty Process

Sanding Process

Masking Process

Spray Body

Spray Under Carriage

Marking Process

Finishing  Process

Assembly Bays

Assembly Bays

Wheel Loaders & Motor Graders are Assembly in the bays.

These bays can cope with the assembly of 3 units of machine at one time.

Big Machine Area

Big Size machine (i.e. PC400-6 & Dump Truck) are assembled in big machine area.

Warehouse

Bulk Rack 

Indoor area (for CKD & Local Component) Approx 3.200 m2.

Receiving Conveyor

Open Yard (for CKD & Local Component) Approx 7.500 m2.

Complete Machine Stock Yard Approx 6.900 m2.

© 2003, PT Komatsu Indonesia Tbk